Compressed CO2 vs compressed air - Atlas Copco (2024)

CO2 Compressed Air Wiki Gas compressors Carbon dioxide

What is the difference between CO2 and compressed air?

Just like regular air, carbon dioxide (CO2) can also be compressed.And while both qualify asgasses, that is where most similarities end.There are, however, many differencesbetween the two, so let’stake a lookat what sets them apart.

Ease of compression of air compared to compression of CO2

Compressed CO2 vs compressed air - Atlas Copco (1)

Technically, we consider CO2 easier to compress compared to air, which means it produces less heat and, in this way, asks less of the equipment used for compression. However, this compression process also poses challenges.

One of them is the moisture that is being created. In the case of compressed air, this generally poses no major problem, given we drain it correctly. But the moisture generated during the compression of carbon dioxide creates carbonic acid. As a result, some precautions have to be taken to prevent corrosion in the equipment. This includes using stainless steel or specially coated material for components that can come in contact with the condensate.

Because CO2 is a heavier molecule, it can generate higher levels of vibrations and, if it is compressed too much (i.e. at high pressure), it can liquefy, which could result in damage to the compressor.

Carbon dioxide has a density of 1,5 at 0 ° C, compared to air.
The density of carbon dioxide under normal conditions of pressure and temperature is 1,977 kg / m3.

AIR 1.29 kg/m3 – CO2 1.97 kg/m3.

How to liquefy CO2?

How to choose the pressure to liquefy CO2 between the triple point (5.18 bar, −56.6 °C) and the critical point (73.8 bar, 31.1 °C) ? There are a lot of different parameters and the life cycle cost is affected by the liquefaction system, the compression system, the storage tanks, a CO2 carrier, etc.Usually, a good trade-off is around 15 / 20 bar (Corresponding to −27 °C / -20°C liquefaction temperature)

CO2 compressor versus air compressor design

That brings us to the hardware.

From the outside, and to the untrained eye, it would be difficult to tell an air compressor apart from a CO2compressor. On the inside, however, there are some differences

:
  • As mentioned earlier, a CO2compressor will feature more stainless steel to protect it against corrosion.
  • Usually larger and more robustthan an air compressor in order to deal with potentially higher stresses and vibrations.
  • A CO2compressor does not feature a direct inlet line. Since it needs to get the gas from a CO2 source, there is normally an inlet system where CO2 is treated before reaching the compressor.

Environmental concerns

As the name says,compressed airis simply ambient air that has been compressed. That means that it can be released back into the atmosphere (either intentionally through some piece of equipment or unintentionally through leaks in the compressed air system)at any point without causing any harm.

Carbon dioxide, however, is a harmful greenhouse gas, and its release into the atmosphere should be avoided if possible. Furthermore, while the air that is being compressed is safe to breathe, an accumulation of carbon dioxide in an enclosed space is a health hazard for anybody in the vicinity.

In order toavoidreleasing carbon dioxideintothe atmosphere, it could be stored and/or re-used in other applications.

Uses of compressed air versus uses of compressed carbon dioxide

Another major difference is how air and CO2are used when compressed.

Generally, the air is compressed to be used,e.g.to power a pneumatic tool, to convey materials, operate a brake, etc.

Carbon dioxide, on the other hand, is compressed to bemovedor storedmore easily. Once compressed, CO2 could be used as a way to carbonate beverages, to create inert atmospheres in specific processes, or as a feedstock for chemical reactions.

Why CO2 compression now?

While some producers ofcarbon dioxidehave been reusing or capturing their CO2 (using for this, CO2 compressors), most others havesimplybeen releasingit into the air. However, as a result of environmental concerns,taxes and increasingly stringent regulations,so-called carbon-capturing is becoming an increasingly popular, sustainable, and less expensive option.And wherever CO2 needs to be captured, a compressor needs to be installed.

Read more on CO2 by clicking the articles below

5 tips for choosing a carbon dioxide compressor manufacturer
What are commercial and industrial uses of carbon dioxide? What are commercial and industrial uses of carbon dioxide?
Building an efficient and reliable CO2 capture system A CO2 capture system will soon be essential for companies producing lots of carbon dioxide. Here are tips on how you can design the system of tomorrow today.
The importance of getting gas compressor sizing right Proper gas compressor sizing is extremely important for companies that want to recover and utilize their carbon dioxide.
Tips for carbon dioxide recovery and utilization For companies that produce a lot of CO2, carbon dioxide recovery and utilization is an essential process that protects the environment and makes money.
Carbon capture and storage using compressed gas solutions Need compressed CO2? With reliable, efficient and proven gas compressors, we are ready to support your efforts in reducing CO2 emissions.

Find out more about our carbon capture solutions

Compressed CO2 vs compressed air - Atlas Copco (2024)

FAQs

Compressed CO2 vs compressed air - Atlas Copco? ›

Technically, we consider CO2 easier to compress compared to air, which means it produces less heat and, in this way, asks less of the equipment used for compression. However, this compression process also poses challenges. One of them is the moisture that is being created.

Can you use an air compressor to compress CO2? ›

This can be achieved by using an air compressor, but it may not be the most efficient method. One of the main challenges with compressing CO2 is that it is a highly dense gas, meaning it takes up less space than other gases at the same pressure and temperature.

What is the density of CO2 compared to air? ›

Physical properties

At standard temperature and pressure, the density of carbon dioxide is around 1.98 kg/m3, about 1.53 times that of air. Carbon dioxide has no liquid state at pressures below 0.51795(10) MPa (5.11177(99) atm).

What is the difference between compressed gas and CO2? ›

Generally, compressed air is utilized to power pneumatic tools, operate a brake, and convey materials. Conversely, CO2 is compressed to be transported or stored. Once compressed, it's used to create inert atmospheres in particular processes and to carbonate beverages.

What happens if CO2 is compressed? ›

Because CO2 is a heavier molecule, it can generate higher levels of vibrations and, if it is compressed too much (i.e. at high pressure), it can liquefy, which could result in damage to the compressor. Carbon dioxide has a density of 1,5 at 0 ° C, compared to air.

Is CO2 better than compressed air? ›

Carbon dioxide, however, is a harmful greenhouse gas, and its release into the atmosphere should be avoided if possible. Furthermore, while the air that is being compressed is safe to breathe, an accumulation of carbon dioxide in an enclosed space is a health hazard for anybody in the vicinity.

Can you use an air compressor to fill a CO2 tank? ›

If you are someone who needs a CO2 tank, you know how uncomfortable it is to take it out to complete it. Although this is often overlooked, one of the most helpful things an air compressor can do for you is fill your CO2 tanks.

How much heavier is CO2 than air? ›

Therefore, carbon dioxide is 1.5 times heavier than air.

What is the density of compressed CO2? ›

At standard temperature and pressure, the density of carbon dioxide is around 1.98 kg/m3, about 1.5 times that of air.

Is CO lighter than air? ›

There's a myth that carbon monoxide alarms should be installed lower on the wall because carbon monoxide is heavier than air. In fact, carbon monoxide is slightly lighter than air and diffuses evenly throughout the room.

Which is more compressible air or CO2? ›

Ease of compression of air compared to compression of CO2

Technically, we consider CO2 easier to compress compared to air, which means it produces less heat and, in this way, asks less of the equipment used for compression.

Can you fly with compressed CO2? ›

TSA security rules prohibit the carriage of ALL compressed gas cylinders and cartridges and only allow when empty.

Can a CO2 tank take compressed air? ›

Can you fill a paintball CO2 tank with an air compressor? An air compressor is totally different than a bulk CO2 tank with a valve that fills the tank with the gas. Never use a hand or tire pump because they only can fill up to 150 psi which is much lower than what a paintball tank requires.

What is the pressure of compressed CO2? ›

CO2 Tank Safety Concerns

While the cylinders or tanks are designed to withstand pressure and damage, the pipes, hoses, and fittings used to distribute the gas after the vessel are not. CO2 cylinder pressure is about 860 psi at normal room temperature. Typical CO2 cylinders store about 50 lbs.

Is compressed CO2 explosive? ›

Carbon dioxide is classified as neither flammable nor toxic, although it may cause intoxication at elevated concentrations. Asphyxiation is generally considered the major hazard of CO2. However, a severe hazard associated with pressurized CO2 is the Boiling Liquid Expanding Vapour Explosion (BLEVE).

What can compressed CO2 be used for? ›

Compressed carbon dioxide energy storage can be used to store electrical energy at grid scale. The gas is well suited to this role because, unlike most gases, it liquifies under pressure at ambient temperatures, so occupies a small volume.

How much power is required to compress CO2? ›

Compression of CO2 is expected to consume 90- 120 kWhe/tCO2 of electrical power [4], making the contribution 30 to 50% of the total.

Can a CO2 paintball gun use compressed air? ›

Cheaper/olders tyle mechanical markers can normally run on either co2 or compressed air. Pistols normally run on pre-filled disposable co2 cartidges, usually 12 gram or 8 gram. Where do you play? Your choice of which gas tank you go for will also depend on what gas is available to you.

Is CO2 easy to compress? ›

From a purely thermodynamic perspective, carbon dioxide (CO2) is relatively easy to compress. This means that the pressure ratio per compressor impeller stage is high, and compressors with low stage counts or speeds are required.

Can CO2 guns run on compressed air? ›

The quick answer is yes, a CO2 gun can be made to run on air. As long as the pressure of the air is not too different than the pressure at which CO2 normally operates (853 psi at 70 degrees F), then the valve will open with the same hammer weight and spring strength.

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